Maximise kiln uptime, prevent costly refractory failures, and ensure regulatory compliance with intelligent maintenance management designed for energy-intensive cement manufacturing across the United Kingdom.
24/7 clinker production maintenance platform
Refractory & shell tracking
Operating hours scheduling
Shift-based management
Production insights
Complete maintenance management tools for rotary kilns, cyclone preheaters, vertical roller mills, ball mills, grate coolers, and cement processing equipment operating in high-temperature, dusty environments
Customisable checklists for rotary kilns, preheater cyclones, VRM gearboxes, ball mills, grate coolers, and bag filters with offline capability for dusty plant floors.
Schedule maintenance based on kiln operating hours, mill grinding cycles, or tonnes produced—not arbitrary calendar intervals that waste resources.
Create, assign, and track work orders with structured handover notes across three shifts for continuous 24/7 clinker production.
Maintain compliance with HSE COSHH silica dust regulations (WEL 0.1 mg/m³), Environment Agency requirements, ISO 45001, and ISO 50001 energy management.
Monitor OEE, MTBF, MTTR, and equipment reliability metrics in real-time across kiln lines, grinding departments, and packing plants.
Empower maintenance teams with mobile access designed for dusty, high-temperature cement plant environments with offline sync capability.
MOBILE SOLUTION
Equip your operators and maintenance crews with a mobile inspection app built for dusty, high-temperature cement manufacturing environments:
For Cement Plant Maintenance Teams
Work in dusty areas with limited connectivity
Refractory logs & failure records
Log vibration, temperature & readings
QR/barcode for rapid identification
Make data-driven decisions with comprehensive cement manufacturing performance analytics:
Clinker Production & Equipment Insights
Kilns, mills, crushers & coolers
MTBF, MTTR & availability tracking
Kiln stops & mill trip tracking
ISO 50001 aligned tracking
Deep asset management supporting plant-to-component tracking across all cement manufacturing stages—from quarry to dispatch:
Complete Asset Management
Kilns, preheaters, precalciners, coolers
VRM, ball mills, roller presses, separators
Crushers, stackers, reclaimers, conveyors
ID fans, bag filters, ESPs, coal mills
Pre-configured inspection templates ensure compliance with cement industry safety, environmental, and energy regulations:
Audit-Ready Documentation
Crystalline silica dust control
Emissions & permit compliance
Energy management systems
Kiln entry & confined space procedures
Predictive maintenance reduces unplanned kiln shutdowns by up to 70%. With kiln downtime costing up to £80,000 per hour, early detection of refractory issues and bearing failures saves millions annually.
Stay compliant with HSE COSHH silica dust standards (WEL 0.1 mg/m³), Environment Agency requirements, and confined space regulations while protecting workers in high-temperature, dusty environments.
With energy making up 30% of cement production costs, proper maintenance of mills and kilns can reduce electrical energy costs by up to 25% through ISO 50001 aligned practices.