Complete CMMS solution for FMCG manufacturing operations

Maximise production line OEE, minimise changeover downtime, and maintain audit-ready maintenance records with intelligent maintenance management designed for high-speed consumer goods manufacturing.

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FMCG Manufacturing CMMS

High-speed production line maintenance platform

OEE Tracking

Real-time line performance

Changeover PM

SKU transition scheduling

Audit-Ready Records

Compliance documentation

Quality Analytics

First-pass yield tracking

Our Features

Built for Fast-Moving Consumer Goods Manufacturing

Complete maintenance management tools for bottling lines, filling machines, packaging equipment, mixers, homogenisers, and processing systems operating in high-speed, multi-SKU production environments across the United Kingdom

Digital Equipment Inspections

Customisable checklists for fillers, cappers, labellers, conveyors, mixers, and CIP systems with GMP-compliant documentation and electronic signatures.

Production-Based Maintenance

Schedule maintenance based on units produced, bottles filled, or machine cycles—not arbitrary calendar intervals that disrupt production schedules.

Changeover Management

Coordinate maintenance with SKU changeovers to minimise line downtime. Track changeover times and optimise transition procedures for multi-product lines.

Regulatory Documentation Support

Maintain audit-ready maintenance records with digital signatures, timestamps, and complete audit trails to support FSA inspections, HACCP protocols, and food safety requirements.

OEE & Production Analytics

Monitor Overall Equipment Effectiveness with availability, performance, and quality metrics. Track downtime causes, first-pass yield, and line efficiency in real-time.

Mobile Platform for Production Floors

Empower maintenance teams with mobile access designed for fast-paced production environments with QR scanning, photo capture, and real-time notifications.

MOBILE SOLUTION

Mobile Inspection App for FMCG Production Teams

Equip your operators and maintenance crews with a mobile inspection app built for high-speed consumer goods manufacturing environments:

  • Complete digital inspection checklists near production lines, filling stations, and packaging areas
  • Access equipment history, sanitation logs, and calibration records instantly
  • Report equipment issues with photos, timestamps, and production impact assessment
  • Capture electronic signatures for GMP compliance and audit trail documentation
  • QR/barcode scanning for rapid asset identification and spare parts lookup

Mobile Inspection App

For FMCG Maintenance Teams

Real-Time Sync

Instant updates to production teams

Equipment History

Sanitation & calibration records

GMP Documentation

Electronic signatures & audit trails

Asset Scanning

QR/barcode for rapid identification

Analytics Dashboard

Real-Time Production Line Insights

Make data-driven decisions with comprehensive FMCG manufacturing performance analytics:

  • Live OEE dashboards showing availability, performance, and quality metrics by line
  • Downtime analysis with Pareto charts identifying top equipment failure causes
  • Changeover time tracking with SMED optimisation insights for faster SKU transitions
  • First-pass yield monitoring to reduce waste, rework, and quality defects
  • Automated alerts for equipment anomalies before they impact production
See Dashboard Demo

Real-Time Analytics Dashboard

Production Line & Equipment Insights

OEE Monitoring

Availability × Performance × Quality

Downtime Pareto Analysis

Root cause identification

Changeover Tracking

SMED optimisation insights

Quality Metrics

First-pass yield & defect tracking

Equipment Coverage

Complete Asset Hierarchy for FMCG Operations

Deep asset management supporting plant-to-component tracking across all FMCG manufacturing categories—food & beverage, personal care, household products, and cosmetics:

  • Bottling lines with fillers, cappers, labellers, conveyors, and accumulation tables
  • Packaging equipment including cartoners, case packers, shrink wrappers, and palletisers
  • Processing systems: mixers, homogenisers, blenders, reactors, and heat exchangers
  • CIP (Clean-in-Place) systems, pasteurisers, and sanitation equipment
  • Quality control equipment: checkweighers, metal detectors, and vision inspection systems

FMCG Equipment Coverage

Complete Asset Management

Filling & Bottling

Fillers, cappers, labellers, rinsers

Packaging Systems

Cartoners, case packers, palletisers

Processing Equipment

Mixers, homogenisers, blenders, reactors

Sanitation & Quality

CIP systems, checkweighers, detectors

Safety & Compliance

Audit-Ready Maintenance Documentation

Pre-configured inspection templates help maintain documentation for food safety audits and regulatory inspections:

  • Complete maintenance audit trails with digital signatures and timestamps
  • Equipment sanitation and cleaning verification logs
  • Calibration records and preventive maintenance documentation
  • Historical maintenance records instantly accessible for auditor requests
  • Customisable inspection checklists for food safety and quality procedures

Safety & Compliance

Audit-Ready Documentation

Digital Audit Trails

Timestamped maintenance records

Electronic Signatures

Verified completion records

Sanitation Logs

Cleaning verification tracking

Calibration Records

Equipment calibration history

Why Choose Oxmaint

Benefits for FMCG Plant Managers

Maximise Production OEE

World-class OEE is 85% for discrete manufacturing. Oxmaint helps identify availability, performance, and quality losses to move from typical 40-60% OEE toward world-class benchmarks.

Reduce Changeover Time

Coordinate maintenance with SKU transitions using SMED principles. Reduce changeover-related downtime and maximise production time for multi-product FMCG lines.

Audit-Ready Documentation

Maintain complete maintenance records with digital signatures, timestamps, and audit trails. Historical documentation instantly accessible for FSA inspections and food safety audits.

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